The global medical device packaging market size was estimated at USD 38.2 billion in 2024 and is projected to reach USD 55.1 billion by 2030, growing at a CAGR of 6.3% from 2025 to 2030. This growth is primarily driven by the increasing demand for a wide range of medical devices, including surgical implants and instruments, medical supplies, in-vitro diagnostic tools, electro-medical equipment, reagents, dental products, and irradiation devices. As healthcare systems continue to expand and modernize, the need for reliable, high-quality packaging solutions that ensure product safety and performance has become increasingly important.

Unhealthy lifestyle patterns have contributed to a growing prevalence of chronic diseases such as heart disease, cancer, diabetes, stroke, and arthritis, particularly in developed economies. These medical conditions require advanced diagnostic and therapeutic medical devices, which in turn is driving growth in the medical device industry and supporting demand for specialized packaging solutions. To address these requirements, manufacturers are increasingly introducing innovative packaging technologies, including peel-and-seal formats and advanced counterfeit prevention features. Security solutions such as two-dimensional barcodes, ultraviolet codes, holograms, and hidden text printed with security inks are being widely adopted to protect products from counterfeiting and to ensure authenticity throughout the supply chain.

The medical device packaging market is also expanding due to the increasing complexity of packaging designs and the need to comply with evolving global regulatory standards. Manufacturers are required to ensure product safety, effectiveness, and regulatory compliance through stringent quality control processes, accurate labeling, and robust traceability systems. As the healthcare sector continues to grow, there is rising demand for packaging solutions that maintain product integrity, support efficient transportation, and meet strict sterilization requirements. Furthermore, proactive collaboration between manufacturers and regulatory authorities helps companies stay aligned with regulatory changes, thereby maintaining market competitiveness, strengthening consumer trust, and ensuring long-term market sustainability.

Key Market Trends & Insights:

• The Europe medical device packaging market dominated the global market and accounted for the largest revenue share of 31.9% in 2024. This leading position can be attributed to the region’s well-established healthcare infrastructure, strong presence of medical device manufacturers, and stringent regulatory frameworks that emphasize product safety and quality. The high demand for advanced and compliant packaging solutions across Europe has further supported market dominance.

• Within the region, the medical device packaging market in Germany led the Europe market with the highest revenue share in 2024. Germany’s leadership is driven by its robust medical device manufacturing base, significant investments in healthcare technology, and strong focus on research, development, and innovation. The country’s strict adherence to regulatory standards has also contributed to increased demand for reliable and high-quality packaging solutions.

• Based on material, plastic medical device packaging dominated the market and accounted for a revenue share of 64.7% in 2024. The widespread adoption of plastic materials is primarily due to their versatility, durability, cost-effectiveness, and suitability for sterilization. Plastic packaging also offers excellent barrier properties, lightweight characteristics, and design flexibility, making it ideal for protecting sensitive medical devices.

• Based on product, pouches and bags led the medical device packaging market and accounted for a revenue share of 35.9% in 2024. These packaging formats are widely used due to their convenience, compatibility with sterilization processes, and ability to maintain product integrity. Pouches and bags are especially preferred for single-use medical devices and surgical instruments.

• Based on application, the equipment and tools sector dominated the medical device packaging market, accounting for a revenue share of 34.2% in 2024. The dominance of this segment is driven by the high demand for packaged medical equipment and tools that require secure, sterile, and tamper-evident packaging to ensure safety and functionality throughout storage, transportation, and end use.

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Market Size & Forecast:

• 2024 Market Size: USD 38.2 Billion

• 2030 Projected Market Size: USD 55.1 Billion

• CAGR (2025-2030): 6.3%

• Europe: Largest Market in 2024

• Asia Pacific: Fastest growing market

Key Companies & Market Share Insights:

Key companies operating in the global medical device packaging market include Amcor plc, DuPont, SteriPack, and Wipak Walothen GmbH, among others. These companies actively invest in advanced and innovative packaging technologies to address the evolving needs of the healthcare industry. They place strong emphasis on compliance with global regulatory standards and increasingly prioritize sustainability initiatives to reduce environmental impact. In addition, these players focus on continuous research and development to deliver customized packaging solutions, improve sterilization efficiency, and enhance overall supply chain performance. Strategic initiatives such as partnerships, collaborations, and acquisitions further enable these companies to expand their geographic presence, strengthen product portfolios, and maintain a competitive leadership position in the market.

Amcor plc offers an extensive range of medical device packaging products, including sterile barrier systems, thermoformed trays and blisters, pouches and bags, medical packaging films, customized packaging solutions, and eco-friendly packaging alternatives. The company is headquartered in Zurich, Switzerland, and operates across multiple regions worldwide, including North America, Europe, Asia, and Latin America. Amcor’s broad global footprint and diverse product offerings enable it to serve a wide range of medical device manufacturers with varying packaging requirements.

DuPont provides specialized packaging solutions for the medical device industry, including Tyvek, nylon films, medical-grade adhesives, and specialty films that help ensure product sterility, integrity, and safety. DuPont’s packaging solutions are designed to meet stringent regulatory standards and are compatible with various sterilization methods. The company also emphasizes sustainability, supporting manufacturers in maintaining high levels of product protection and patient safety while minimizing environmental impact.

Key Players

• Amcor PLC

• DuPont

• SteriPack

• Wipak Walothen GmbH

• Sonoco Products Company

• Sealed Air

• Tekni-Plex, Inc.

• Nelipak

• Oliver

• Berry Global Inc.

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Conclusion:

The Grand View Research report concludes that the global medical device packaging market is poised for ongoing growth driven by rising demand for a wide range of medical devices, increasing prevalence of chronic health conditions, and expanding healthcare infrastructure. Market growth is supported by technological advancements in packaging solutions, rising focus on regulatory compliance and product safety, and the increasing need for efficient, sterile, and traceable packaging formats. Adoption of sustainable materials and innovative designs, along with strategic initiatives by key industry players, further reinforces positive long-term market prospects.