What Are the Challenges of CNC Machining Titanium?

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Titanium is a metal renowned for its desirable properties, but it presents unique challenges during CNC machining.  

 

Heat Buildup: Titanium has low thermal conductivity, meaning it retains heat generated during machining. This can lead to tool wear, work hardening of the material, and even thermal expansion, affecting part accuracy.  

Tool Wear: The combination of heat generation and titanium's inherent hardness causes rapid tool wear. This necessitates frequent tool changes, increasing production time and costs.

Work Hardening: As titanium is machined, it tends to become harder, making subsequent machining more difficult. This can result in tool breakage and poor surface finish.

Chip Formation: Titanium produces long, continuous chips that can wrap around the cutting tool, causing breakage and hindering machining efficiency.  

Material Adhesion: Titanium has a tendency to adhere to cutting tools, a phenomenon known as galling. This can lead to poor surface finish and tool damage.  

 

Overcoming these challenges requires specialized tooling, cutting parameters, and coolants.

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