The global foot orthotic insoles market size was valued at USD 3.4 billion in 2022 and is projected to reach USD 5.78 billion by 2030, growing at a CAGR of 7.0% from 2023 to 2030. Market growth is primarily fueled by the increasing geriatric population along with the high prevalence of diabetes and plantar fasciitis, both of which significantly contribute to the demand for supportive and corrective footcare solutions.

According to a United Nations report, the global population aged 65 years and above stood at 702.9 million in 2019, and this figure is expected to rise sharply to 1,548.9 million by 2050. This demographic shift is expected to create substantial opportunities for the foot orthotic insoles market, as older adults are more prone to musculoskeletal disorders, mobility challenges, and chronic foot-related conditions.

In addition to demographic factors, technological advancements are playing a pivotal role in shaping the market. Continuous investments in research and development (R&D) are driving innovations such as customized insoles, 3D-printed orthotics, and the use of advanced materials for improved comfort and durability. Furthermore, the rise of online retail platforms is enhancing accessibility, especially in developing regions, enabling broader consumer reach and supporting industry expansion.

However, the market faced challenges during the COVID-19 pandemic, as lockdowns and restrictions significantly disrupted sales. Orthotics—including insoles, bracing, and support products—are largely prescribed or purchased following injuries, surgeries, and physician consultations, many of which were delayed or canceled during the pandemic. This led to a noticeable decline in demand. Despite this temporary setback, the market is expected to recover steadily over the forecast period, driven by increasing demand from the aging population and patients requiring long-term footcare solutions.

Key Market Trends & Insights:

• In 2022, North America accounted for approximately 44.1% of the global revenue share in the foot orthotic insoles market, making it the leading regional market. This dominance can be attributed to strong healthcare infrastructure, rising awareness about preventive healthcare, and the growing prevalence of chronic foot-related conditions. The U.S. healthcare system’s emphasis on quality of care and value-based services has created a favorable environment for the adoption of foot orthotics, as patients increasingly seek effective solutions to improve mobility, comfort, and overall quality of life.

• By material, the thermoplastic segment led the market in 2022 with a share of 56.0%. Thermoplastics are widely used due to their durability, lightweight nature, and ability to be molded into custom shapes, offering both flexibility and strength. These attributes make them a preferred material for manufacturing orthotic insoles tailored to individual patient needs.

• In terms of type, the custom-made segment dominated the market, accounting for 54.4% of the share in 2022. Custom orthotic insoles are designed based on the specific biomechanics of patients, providing superior comfort, support, and correction for conditions such as flat feet, plantar fasciitis, and diabetic foot complications. The increasing preference for personalized healthcare solutions has driven demand for this segment.

• By distribution channel, the hospitals and clinics segment held a significant share of 39.9% in 2022. Hospitals and clinics remain the primary point of access for orthotic insoles, as they provide professional diagnosis, custom fitting, and patient-specific recommendations. This ensures both accuracy and medical oversight, reinforcing consumer trust in products accessed through these channels.

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Market Size & Forecast:

• 2022 Market Size: USD 3.4 Billion

• 2030 Projected Market Size: USD 5.78 Billion

• CAGR (2023-2030): 7.0%

• North America: Largest market in 2022

Key Companies & Market Share Insights:

The foot orthotic insoles industry is characterized by the presence of both small-scale innovators and large multinational companies, creating a highly competitive landscape. Market dynamics are largely shaped by leading participants such as Superfeet Worldwide Inc., Hanger, Bauerfeind AG, and Reckitt Benckiser Group PLC (Dr. Scholl’s), all of which maintain a strong brand presence and wide product portfolios. To remain competitive, these companies are increasingly focusing on research and development (R&D), particularly in terms of advanced techniques and materials aimed at enhancing customer comfort, personalized fit, and sustainability.

One of the most notable innovations reshaping the market is the integration of 3D printing technology in the production of orthotic insoles. This approach allows companies to design insoles that cater to different foot types while ensuring improved comfort and precision. Such technological advancements are enabling manufacturers to deliver more customized and accessible solutions, strengthening consumer trust and adoption.

Recent developments highlight this trend toward digital innovation and strategic expansion. For instance, in February 2022, Digital Orthotics Laboratories Australia Pty Ltd launched a new iPhone scanning feature on its DOLA app, allowing consumers to conveniently scan their feet, receive professional counseling, and order custom orthotics remotely. This reflects the growing role of digital health tools in making orthotics more accessible to patients.

Similarly, in February 2022, Foot Solutions, a leading retailer specializing in wellness footwear and custom orthotic insoles, acquired Happy Feet Plus, a Florida-based retailer. This acquisition underscores the industry’s focus on expanding retail networks and enhancing customer reach, while also highlighting the importance of mergers and acquisitions as a growth strategy.

Key Players

• Reckitt Benckiser Group PLC

• Hanger Inc.

• Ottobock SE & Co. KGaA

• Össur hf

• Algeo Limited

• Bauerfeind AG

• Groupe Gorge

• Colfax Corporation

• Superfeet Worldwide Inc

• Materialise NV

• Blatchford Group Limited

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Conclusion:

The foot orthotic insoles market is experiencing steady growth, propelled by demographic trends—particularly the rising elderly population—and the increasing prevalence of conditions like diabetes and plantar fasciitis. Innovative developments including 3D printing, sustainable materials, and enhanced customization continue to expand market potential. Although the COVID-19 pandemic temporarily disrupted sales due to reduced clinical visits, recovery is underway. Market growth is further supported by improving awareness, favorable healthcare frameworks, and enhanced accessibility through digital and traditional retail channels—solidifying orthotic insoles as an essential element in preventive and restorative foot healthcare.