Molded Fiber Packaging Market 2030: Hartmann’s Egg Carton Revolution
Global Molded Fiber Packaging Market Overview
The global molded fiber packaging market was valued at USD 8.59 billion in 2024 and is projected to reach USD 11.66 billion by 2030, registering a CAGR of 5.3% from 2025 to 2030. This growth is primarily driven by increasing consumer demand for sustainable and eco-friendly packaging solutions across various industries.
A significant share of molded fiber packaging is used in the egg industry. Eggs are commonly packaged in molded fiber trays and clamshells, which are distributed to restaurants, food service providers, and retail consumers. The continuous increase in global per capita egg consumption—due to rising population, awareness of health benefits, and higher protein needs—is expected to significantly boost the demand for molded fiber packaging products.
With rising egg consumption comes increased egg production. Molded fiber trays and clamshells, alongside plastic alternatives, are commonly used for egg transportation and retail. Countries such as the U.S., Netherlands, and Turkey, which rank among the world’s top egg exporters, rely on molded fiber for safe and sustainable packaging. The use of molded fiber for egg storage and transport is anticipated to contribute to steady market growth.
Beyond eggs, molded fiber packaging is also used for fresh fruits like apples, avocados, guavas, and oranges, typically in the form of protective trays. The growing global population, rising disposable incomes, and an increasing preference for healthier diets are driving the demand for fresh fruits, which in turn is boosting the need for molded fiber packaging solutions.
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Manufacturers in this market are focusing on competitive innovation. For instance, in January 2024, Genpak launched a revamped sustainable molded fiber packaging line named Harvest Fiber. This line includes trays, tableware, and hinged containers made from renewable fibers and contains no intentionally added PFAS. These microwaveable containers are suitable for both hot and cold food and meet the needs of foodservice operators looking for environmentally responsible solutions. The products are BPI Certified Commercially Compostable and USDA BioPreferred, helping businesses comply with regulations while maintaining product performance for in-house or takeout service.
Key Market Trends & Insights
- Asia Pacific led the global market with a 41.0% share in 2024.
- China emerged as the largest contributor within the Asia Pacific molded fiber packaging market.
- By source, the wood pulp segment dominated, accounting for over 85.0% of total revenue in 2024.
- By molded type, transfer molded fiber products held the largest share, contributing over 56.0% of revenue.
- By product, the trays segment led the market with a 41.0% revenue share in 2024.
Market Size & Forecast
- 2024 Market Size: USD 8.59 Billion
- 2030 Projected Market Size: USD 11.66 Billion
- CAGR (2025–2030): 5.3%
- Asia Pacific: Largest regional market in 2024
Key Company Insights
The molded fiber packaging market is highly competitive, with both regional and global players offering a wide variety of customizable products across shapes, sizes, and use cases. Companies are focusing on expanding product lines, entering strategic partnerships, and optimizing operations through mergers and acquisitions.
- In July 2024, Hartmann introduced Plus View, a unique molded fiber egg carton designed for visibility—specifically for displaying colored and hard-boiled eggs, a specialty popular in Germany, Austria, and Switzerland. It is the only molded fiber carton allowing egg visibility from the top and front.
- In May 2024, Huhtamaki announced the consolidation of its three Flexible Packaging manufacturing sites in the UAE, retaining one in Jebel Ali and expanding another in Ras Al Khaimah. This strategic move aims to accelerate execution and deliver cost savings of approximately EUR 100 million over three years.
Key Molded Fiber Packaging Companies
Leading companies shaping the global molded fiber packaging market include:
- Brodrene Hartmann A/S
- Huhtamako Oyj
- CKF Inc
- Thermoform Engineered Quality LLC
- Genpak, LLC
- Eco-Products, Inc.
- Pro-Pac Packaging Limited
- Fabri-Kal
- Hentry Molded Products, Inc.
- Sabert Corporation
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Conclusion
The molded fiber packaging market is on a steady growth trajectory, fueled by a global shift toward sustainable packaging, rising demand for fresh foods, and increasing environmental awareness. With growing applications in sectors like foodservice, fresh produce, and particularly eggs, molded fiber is emerging as a preferred material due to its biodegradability, cost-effectiveness, and protective capabilities.
Asia Pacific, especially China, will continue to dominate the market due to rapid industrial growth and strong demand for sustainable packaging. Companies are responding with innovation, sustainability initiatives, and product diversification to meet evolving consumer expectations and regulatory standards.
As governments and consumers alike intensify their push for eco-friendly alternatives to plastic, molded fiber packaging is well-positioned to become a critical component of the future of global packaging.
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