According to the UnivDatos, growing consciousness of consumers about the health benefits, environmental sustainability issues, and animal welfare issues globally drives the Vegan Foods market. As per their “Vegan Foods Market” report, the global market was valued at USD 35977.37 million in 2024, growing at a CAGR of about 8.39% during the forecast period from 2025 - 2033 to reach USD million by 2033.

The development of plant-based foods has moved quickly in response to the changing consumer demand focused on health, sustainability, and animal welfare. This development is anchored in several enabling technologies allowing for the extraction, structuring, flavouring, and culturing of plant proteins for food applications. The next horizons of plant-based meat and dairy have gone beyond the traditional boundaries, with the application of fermentation, precision extraction, scaffold design, and digital fabrication. This article reviews some established and developing technologies driving the future of this sector, while outlining the horizon for future developments.

These technologies are nowadays used for further processing in the plant-based industries:

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Fermentation-Based Production

Protein sources, filamentous fungi, and yeasts have gained traction. Mycoprotein products process filamentous fungi via submerged or solid-state fermentation of Fusarium venenatum by reducing the RNA and subjecting the substrate to centrifugation for separation of fibrous protein from other upstream products. Mycoprotein and many yeasts (e.g., Rhodosporidium toruloides) enable both protein and nutraceuticals (e.g., carotenoids, antioxidants) as outputs. Fermentation-based processes generate protein from non-animal sources as scalable alternatives and contribute to fortifying nutrient amounts.

Protein Texturization Techniques

The ability to convert isolated plant proteins into fibrous meat-like analogues is essential for consumer acceptance. While low- and high-moisture extrusions are still dominant approaches in the industry, shear-cell techniques, wet/freeze structuring, 3D cryogenics, etc., are bringing the technology to higher levels of refinement. New developments, including electrospinning and microfluidic structuring developed microscale structured textures approaching whole-muscle. Combining these technologies with the scaffolding technology developed in cultured meat allows texturized protein to resemble both muscle and associated connective tissues.

Flavour, Colour & Nutrition Improvement

Sophisticated analytical and enzyme approaches can improve flavours and decrease antinutrients. The actions of fermentation, sprouting, soaking, and enzyme modification improve digestibility and reduce undesirable beany or off-flavours. Flavour can also be mixed with several heme analogs (e.g., leghemoglobin derived from plants), plant sources of colour, and umami compounds found in some mushrooms, and maximize sensory enjoyment. In a nutritional context, combining complementary protein sources (e.g., peas and rice) or enzymatic treatment may also result in improved profiles of essential amino acids and improved bioavailability.

Scaffold & Cultured-Hybrid Systems

Experimentation with scaffold solutions like decellularized plant matrices (like spinach leaf vasculature) and edible mushroom or wheat-fibre hydrogels from cellular agriculture is making it possible to culture real animal muscle cells solidly on top of or within plant scaffold constructs. Utilizing and incorporating a hybrid of plant and cellular agriculture technologies or systems promotes the idea that actual structured meats may result in genuine mouthfeel development of novel cytokine-enhanced media, YAP activators, and serum-free formulations, reduces the reliance on foetal bovine serum, and enhances the ability of cells to proliferate.

Microcapsule Delivery Systems

With emerging microencapsulation like plant-protein microcapsules developed using droplet microfluidics, you can control exactly when a nutrient, flavour (or bioactive) is delivered and released. These biodegradable systems provide functional foods and ENSURE clean-label compliance while ensuring nutrient efficacy.

Digital & AI-Powered Process Control

Artificial intelligence, machine vision, and digital twins are increasingly being integrated to optimize fermentation and bioprocessing at scale. Artificially intelligent control of reactor conditions, predictive modelling of nutrient flows, and use of image-based texture analytics facilitate R&D and commercialization timescales. When combined with digital manufacturing platforms (e.g., 3D food printing), they also allow for on-demand customization with high throughput.

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Technology domains are forging a new generation of plant-based foods.

The technology domains are coming together to create a new era of plant-based foods that deliver texture, taste, nutrition, and environmental impact. Near-term commercial deployable technologies like next-gen extrusion systems, mushroom-yeast hybrid proteins, and AI-optimized fermenters are anticipated to be the strong growth drivers in the plant-based foods category. Furthermore, in mid-term functional foods prospects leveraging scaffolding-based enabled cellular hybrids and microcapsule fortified formulations will remake the meat and dairy alternative categories, and while AI will not redefine those categories, it will repeatably serve as a multiplier, permitting closed-loop optimization, quality checking, and agile scaling. 

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