The global pipeline monitoring system market size was estimated at USD 16.43 billion in 2024, and is projected to reach USD 38.36 billion by 2033, growing at a CAGR of 10.3% from 2025 to 2033. This growth is primarily driven by the increasing number of pipeline installations used globally for the transportation and distribution of oil and gas, which has heightened the need for advanced monitoring solutions to ensure operational efficiency and safety.

The rising frequency of pipeline leakages caused by corrosion and aging infrastructure is further propelling the demand for pipeline monitoring systems. Oil and gas companies are rapidly adopting these systems to minimize wastage, reduce environmental impacts, and maintain safe operations. The implementation of leak detection systems has significantly enhanced safety, operational feasibility, real-time monitoring capabilities, and overall pipeline performance due to improvements in pipeline infrastructure.

Additionally, the installation of pipeline monitoring and detection systems has helped mitigate risks associated with geo-hazards, theft, internal leakage, and pipeline ruptures. The growing adoption of pigging technology in both existing and new pipelines is also positively impacting market growth. Pigging technology facilitates multiple operations such as pipeline maintenance, cleaning, inspection, dimensioning, and testing, providing an efficient method to ensure pipeline integrity.

Pipeline monitoring systems are used to detect corrosion, identify flow constrictions, locate liquid accumulations, and collect samples for risk assessment and bacteriological control programs. These systems are deployed across a variety of applications, including plants and refineries, refined product pipelines, wet gas and crude pipelines, water and wastewater systems, offshore platforms, and pipeline terminals. They provide accurate, real-time monitoring of internal corrosion, gases, fluids, and oil contamination, enabling operators to take timely corrective actions and maintain optimal pipeline performance.

Key Market Trends & Insights:

• The North America pipeline monitoring system market accounted for a 27.6% revenue share in 2024, reflecting the region’s strong infrastructure, high adoption of advanced monitoring technologies, and stringent regulatory standards for pipeline safety. The dominance of North America is also supported by substantial investments in oil and gas pipeline networks, which require continuous monitoring to ensure operational efficiency and environmental safety.

• Within the region, the pipeline monitoring system industry in the U.S. held a leading position in 2024, driven by the country’s extensive pipeline network, advanced technological adoption, and emphasis on safety and environmental compliance. The U.S. market benefits from a combination of well-established oil and gas operations, proactive regulatory frameworks, and the adoption of state-of-the-art monitoring solutions.

• By technology, the acoustic/ultrasonic segment accounted for the largest revenue share of 24.0% in 2024. This segment’s prominence is due to the high accuracy and reliability of acoustic and ultrasonic methods in detecting leaks, corrosion, and structural weaknesses within pipelines, allowing operators to perform real-time monitoring and maintenance.

• By pipe type, the metallic segment held the largest market share in 2024. Metallic pipelines, commonly used for oil, gas, and industrial fluid transport, require rigorous monitoring due to susceptibility to corrosion and mechanical damage. The preference for metallic pipes in critical applications drives demand for advanced monitoring systems to ensure safety and operational efficiency.

• By application, the leak detection segment dominated the market in 2024. Leak detection remains a critical concern for pipeline operators, as undetected leaks can lead to significant environmental hazards, operational losses, and safety risks. The widespread deployment of leak detection systems enables real-time monitoring, early identification of issues, and prompt corrective actions, making it the leading application segment in the pipeline monitoring system market.

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Market Size & Forecast:

• 2024 Market Size: USD 16.43 Billion

• 2033 Projected Market Size: USD 38.36 Billion

• CAGR (2025-2033): 10.3%

• North America: Largest Market in 2024

• Asia Pacific: Fastest-Growing Market in 2024

Key Companies & Market Share Insights:

Some of the major players in the global pipeline monitoring system industry include ABB Ltd., Emerson Electric Co., General Electric Co., Honeywell International Inc., Huawei Investment & Holding Co. Ltd., ORBCOMM Inc., QinetiQ Group Plc, Rockwell Automation Inc., Schneider Electric SE, and Siemens AG. These companies have established leadership in the market due to their advanced capabilities in industrial automation, sensing technologies, and real-time communication systems, all of which play a crucial role in maintaining pipeline integrity and ensuring operational safety. Their robust product and service portfolios encompass SCADA platforms, IoT-enabled leak detection sensors, fiber-optic monitoring systems, predictive analytics, and remote surveillance solutions. Such offerings allow pipeline operators to detect anomalies early, prevent operational failures, and maintain compliance with regulatory standards. Additionally, strong investments in research and development, global service networks, cybersecurity-focused solutions, and strategic collaborations with major oil, gas, and midstream operators further strengthen their position as trusted providers of intelligent, reliable, and scalable pipeline monitoring systems.

ABB Ltd. is recognized globally as a leader in electrification, automation, and digital solutions, providing a comprehensive range of technologies designed to enhance the efficiency, reliability, and safety of pipeline operations. The company offers advanced SCADA systems, leak detection technologies, pressure and flow monitoring sensors, and industrial communication platforms that support end-to-end pipeline integrity management. By integrating AI-driven analytics, robotics, and cyber-secure control systems, ABB enables operators to identify anomalies, optimize performance, and minimize downtime. With a long-standing presence in the oil and gas as well as utilities sectors, a strong global footprint, and a commitment to digital transformation and sustainable infrastructure solutions, ABB continues to be a key innovator in complex pipeline networks.

Emerson Electric Co., a leading U.S.-based provider of industrial automation, control systems, and measurement solutions, is widely used in pipeline monitoring and asset integrity management. Emerson offers a wide array of products, including pressure and flow transmitters, acoustic leak detection systems, pipeline SCADA platforms, corrosion monitoring tools, and predictive maintenance software, all designed to improve operational visibility and safety. Its smart automation technologies, supported by Ovation and DeltaV control architectures, enable real-time data acquisition, remote diagnostics, and advanced process optimization. Through consistent R&D investment and extensive expertise in process industries, Emerson continues to support global pipeline operators by delivering reliable instrumentation, intelligent sensors, and scalable automation infrastructure that enhance operational efficiency and ensure pipeline integrity.

Key Players

• ABB Ltd.

• Emerson Electric Co.

• Generic Electric Co.

• Honeywell International Inc.

• Huawei Investment and Holding Co. Ltd.

• ORBCOMM Inc.

• QinetiQ Group Plc

• Rockwell Automation Inc.

• Schneider Electric SE

• Siemens AG

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Conclusion:

The global pipeline monitoring system market is expected to expand significantly over the forecast period, driven by the increasing installation of pipelines for oil and gas transportation and the growing need to detect corrosion, leaks, and other integrity issues in real time. Rising safety and environmental concerns are encouraging adoption of advanced monitoring technologies such as acoustic/ultrasonic systems, pigging tools, and fiber optic solutions. Widespread use across applications like refineries, wet gas and crude pipelines, water and wastewater networks, offshore platforms, and terminals is further supporting market growth. Improvements in monitoring technologies, coupled with increasing investments by pipeline operators to reduce wastage, improve performance, and meet regulatory compliance, continue to bolster market prospects.