The global commercial aircraft carbon brakes market was valued at USD 1,080.39 Million in 2024 and is projected to reach USD 1,969.06 Million by 2033, exhibiting a CAGR of 6.55% during the forecast period 2025-2033. Key factors driving market growth include increasing commercial aircraft production, rising demand for fuel efficiency and sustainability, rapid technological advancements in brake materials, and expanding air traffic and aircraft fleets. North America dominates, holding over 35% market share in 2024. 

Study Assumption Years

• Base Year: 2024
• Historical Year/Period: 2019-2024
• Forecast Year/Period: 2025-2033

Commercial Aircraft Carbon Brakes Market Key Takeaways

• The global market size was USD 1,080.39 Million in 2024 and is expected to grow at a CAGR of 6.55% from 2025 to 2033.
• North America leads the market with over 35% share in 2024, supported by a robust aviation industry and aircraft production.
• Narrow-body aircraft dominate the market with a 68.1% share, driven by demand for short- to medium-haul flights and low-cost carriers.
• Polyacrylonitrile (PAN)-based carbon materials hold the largest material share of 58.5%, due to superior mechanical and thermal properties.
• Chemical Vapor Infiltration (CVI) accounts for 68.4% share in manufacturing, producing high-density carbon-carbon composites.
• OEMs lead the end-user segment with 60% share, fueled by demand for new aircraft and longer maintenance intervals.

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Market Growth Factors

The commercial aircraft carbon brakes market growth is closely tied to the production levels of leading aircraft manufacturers. In 2024, Airbus delivered 766 commercial aircraft but aims to increase production by at least 10% in 2025 with plans to reach a monthly production rate of 75 A320 and A321 aircraft by 2027. According to the International Air Transport Association (IATA), the airline industry reached 2019 levels of Revenue Passenger Kilometers (RPKs) by February 2024, with total RPKs projected to grow by 11.6% for the year, reflecting robust demand for air travel. This increasing demand for new aircraft elevates the need for advanced braking systems like carbon brakes.

Several growth drivers exist within the United States, which holds a 91.20% share of the North American market. The Federal Aviation Administration (FAA) is modernizing the National Airspace System (NAS) through NextGen initiatives that enhance safety and efficiency. The FAA's emphasis on sustainability promotes environmentally friendly practices such as the use of sustainable aviation fuels and efforts to reduce carbon emissions. These focus areas align with the industry's adoption of lighter, more efficient components, driving increased demand for carbon brakes. Also, the FAA’s National Aviation Research Plan for FY 2020–2025 encourages innovation and advanced materials use, fostering carbon brake market growth.

Technological advancements in carbon brake materials, especially carbon-carbon composites, significantly enhance performance, durability, and reliability. Innovations enable brakes to tolerate higher temperatures, improve wear resistance, and elevate safety. The global passenger demand for air traffic grew by more than 36% in 2023 compared to the previous year, escalating aircraft utilization and the need for efficient braking systems. The sustained recovery and growth in air travel are expected to further boost demand for high-performance carbon brakes.

Market Segmentation

By Aircraft Type:

• Narrow-Body Aircraft: Leading segment with 68.1% market share, driven by demand for short-to-medium haul flights, growth of low-cost carriers, and fuel-efficient models like Airbus A320neo and Boeing 737 MAX. Carbon brakes' lightweight and durability meet the operational requirements for these aircraft.
• Wide-Body Aircraft
• Others

By Material:

• Petroleum Pitch
• Polyacrylonitrile: Holds largest market share of 58.5%, valued for exceptional strength, high heat resistance, and wear reduction under high-temperature braking conditions. Increasingly preferred due to durability improvements and cost efficiency.

By Manufacturing Process:

• Chemical Vapor Infiltration (CVI): Dominates with 68.4% share, producing high-density carbon-carbon composites with excellent thermal stability and durability despite higher production costs.
• Liquid Phase Infiltration

By End User:

• OEM: Holds 60.0% share, driven by rising new aircraft demand and inclusion of advanced braking systems during manufacture.
• Aftermarket

Regional Insights

North America dominates the commercial aircraft carbon brakes market with over 35.0% share as of 2024. The region benefits from established aviation industries, high aircraft production rates led by companies like Boeing, and a strong regulatory environment promoting safety and innovation. The United States, holding 91.20% of the North American market, supports growth through initiatives such as the FAA’s NextGen modernization and sustainability programs. The presence of major Maintenance, Repair, and Overhaul (MRO) hubs further strengthens market demand. This makes North America the leading market for commercial aircraft carbon brakes.

Recent Developments & News

• April 2024: Safran Landing Systems introduced a new generation of lightweight carbon brake discs aimed at fuel savings and CO2 emission reduction.
• March 2024: Meggitt PLC expanded its manufacturing facility in Singapore to boost production capacity for high-performance carbon brake discs, addressing Asia-Pacific demand.
• February 2024: Honeywell Aerospace acquired a majority share in a carbon brake disc manufacturer to enhance its technology portfolio.
• January 2024: Collins Aerospace formed a strategic partnership with a European aerospace company to co-develop next-generation carbon brake technology.

Key Players

• Collins Aerospace
• Crane Aerospace & Electronics, Inc.
• Honeywell International Inc.
• Meggitt Plc (Parker-Hannifin Corporation)
• Mersen
• Safran S.A.

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