The manufacturing of 3-Piece Forged Wheel involves several key steps to ensure quality and performance. Initially, each component—the wheel center, outer barrel, and inner barrel—is forged separately from high-grade aluminum alloy. Forging involves applying extreme pressure to a billet, which results in a dense and strong metal structure.

Once forged, the parts undergo precise machining to achieve the desired dimensions and tolerances. CNC machining is commonly used to cut and drill the components accurately. After machining, the three parts are prepared for assembly. High-strength bolts and hardware secure the components together, providing structural integrity while maintaining the modular aspect.

The modular design allows for a variety of finishes and customizations. Surfaces can be polished, painted, or coated according to customer specifications. Before the wheels are finalized, they typically go through rigorous testing, including load and impact tests, to meet safety and performance standards.

The manufacturing process of 3-piece forged wheels focuses on balancing strength, weight, and aesthetics. The ability to produce separate parts individually allows manufacturers to offer flexible sizing and fitment options that suit different vehicles and driver needs.